Protective & Void Fill Brochure

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Hazel 4D

Protective & Void fill

Paper Void Fill & Cushioning Systems ������������������������������������������� 4

Paper Protection ������������������������������������������������������������� 10

Cardboard Shredders ��������������������������������������������������������� 14

Plastic Void Fill & Cushioning Systems ����������������������������������������� 16

Bubble Wrap & Loose Fill ����������������������������������������������������� 23

Edge & Corner Protection ����������������������������������������������������� 25

Protective

& Void fill

Protective & Void Fill

hazel4d.com

Protecting Goods in Transit

Our protective packaging and void fill solutions will keep your products

safe in transit, save you money and reduce your packaging’s impact on the

environment. With complete paper and plastic solutions, from air pillows

to paper cushioning, we will truly optimise your protective packaging.

Get it right and you will

Ensure neatly packed product protection

Remove unnecessary weight from

packages

Keep shipping and packaging costs low

Appeal to your buyers’ needs and

improve their purchasing experience

• Pack speed - increase boxes filled

per hour

• Carbon footprint - minimise your

carbon impact per box

• Product protection - guarantee safe

delivery

• Recycled content - switch to recycled

materials

• Plastic free - make simple switches to

paper alternatives

• Reduce costs - understand your total

shipping price and minimise your cost

per box

What’s your

biggest driver?

Depending on what you pack and ship,

empty spaces can be filled in several ways.

Making the right choice is important, as

fewer damaged packages mean more happy

customers and lower return costs.

However, void fill is normally one of the

biggest sources of packaging waste. Getting

the right solution for your products and

packaging operations is therefore a huge

opportunity for cost savings, efficiency

improvements and minimising your

environmental impact.

Picking the

right Void Fill

Protective & Void fill

hazel4d.com

Paper systems

If paper is your void fill choice, we’ll deliver efficient and simple to use solutions.

We’ve got systems that help you pack more boxes per hour or minimise the paper

usage per box, all while maintaining operational reliability. Our cushioning,

padding, and filling options offer protection for products of all fragilities and

weights, ensuring safe transit for every item.

A Solution for

every requirement

For paper systems in particular, using the right packing techniques is key to minimising

usage whilst protecting your products. Utilise our technical expertise and onsite

support to see how the right training and processes can make a huge impact on product

protection and your bottom line.

Book A void Fill Packaging Consultation

Do you have heavy, valuable equipment to protect?

Our pad systems will cushion and brace products to

prevent them from shifting during transit.

See pages 8-9

Do you need to wrap awkward, fragile home

furnishings?

Our paper protection options are perfect for wrapping

products to prevent surface damage. See pages 10-13

Do you ship high volumes of lightweight products?

Our fill systems dispense at very high rates and are

simple to use, ideal for many ecommerce requirements.

See pages 6-7

Protective & Void Fill

hazel4d.com

The F1 system fills carton voids rapidly and

is ideal for light loads. It is one of the highest

output systems available. Despite this it remains

very quiet during operation and its long lifespan

blade and low jam rate design ensure precise and

reliable cutting.

The processed paper produces a decorative packaging

system, that meets the consumer demand for easy to

recycle and plastic-free product protection.

LAF1 paper void filL System

Machine spec:

Paper spec:

Reliable 

Jam rate & cut failure <0.5%

Low maintenance

Long lifespan blade

Feed Speed

120m/min

Cutting

Speed

50 times/min

Voltage

100-240v

Weight

Head: 17KG,

Stand: 19KG

Power

150W

Cushioning

Paper Length

0.25-4.5m

Machine Size

Head: (L) 684 x (W)

452 x (H) 352mm

Stand: (L) 665 x

(W) 665 x (H) 1450-

1850mm

LP3805

LP3807R

F1/C1 Fanfold

Kraft Paper

F1/C1 Fanfold

50% Recycled

Weight: 50gsm

Weight: 70gsm

L: 500m

L: 360m

W: 380mm

W: 380mm

Fast filling for high volume shipping

Efficient

High performance with thin fanfold paper

High speed

Output up to 120m/min

Protective & Void fill

hazel4d.com

The V1 offers high filling efficiency with a dual-

direction fold, maintenance-free operation, and

easy usability. The patented “V” shape design is

glue-free.

Simple, intelligent programming combined with its

compact size makes it suitable for various packing

operations. The V1 is ideal for void-fill and light-to-

medium load applications.

LAV1 paper void fill System

Machine spec:

Paper spec:

Feed Speed

45m/min

Cutting Speed

100-240v

Voltage

Head: 17KG,

Stand: 19KG

Weight

150W

Power

0.5-5m

Machine

Size (with

support)

Head: (L) 518 x (W)

330 x (H) 410mm

Stand: (L) 665 x

(W) 665 x (H) 1500

-1900mm

LP1907R

V1 Fanfold 1 Ply Eco Paper

Weight: 70gsm

L: 500m

W: 190mm

Lower paper usage

Patented “V” shape for

saving paper consumption

Efficient

High-speed dual-direction fold

Adjustable

Stand height and angle

Low maintenance

With blade free design

Efficient filling to minimise paper usage

Protective & Void Fill

hazel4d.com

The C1 system is a compact and efficient paper

cushioning system. It processes the same paper

options as the F1 machine and therefore gives the

opportunity to combine a pad and fill system with

one consumable.

It can be used with a single or double paper stack,

giving the option of a single or two ply pad for

additional strength. C1 converts kraft paper into

a 3D crimped shape providing excellent shock and

vibration resistance for fragile and heavy items. Pad

width of approximately 10-12cm.

LAc1 paper Pad System

Machine spec:

Paper spec:

Less Paper

Convert paper up to 70x original volume

High Strength

Firm knitting structure for

additional 3D strength

Intelligent

One touch jam clearance, easy loading

Feed Speed

36m/min

Cutting Speed

80 times/min

Voltage

100-240v

Weight

Head: 45KG,

Stand: 27.5KG

Power

350W

Machine

Size (with

support)

L: 1103mm

W: 540mm

H: 1411mm

LP3805

LP3807R

F1/C1 Fanfold

Kraft Paper

F1/C1 Fanfold 

50% Recycled

Weight: 50gsm

Weight: 70gsm

L: 500m

L: 360m

W: 380mm

W: 380mm

Versatile pad protection for heavy or fragile items

Protective & Void fill

hazel4d.com

The C2 system produces a wide paper pad with a

very high speed output. It is therefore capable

of delivering an incredibly high volume of paper

cushioning per minute.

The pad width is wider than the C1 machine at 16cm-

18cm and therefore provides robust padding for

heavy and large items in medium to large boxes. C2

uses pre-folded kraft paper to create a single-ply pad

structure.

LAc2 paper Pad System

Machine spec:

Paper Spec:

Flexible

Adjustable padding width,

high & low speed output

Reliable

High speed blade & jam-free design

High Strength 

Highest cushion & support

strength on the market

Feed Speed

60m/min

Cutting Speed

80 times/min

Voltage

100-240v

Weight

Head: 52KG,

Stand: 34KG

Power

1000W

Machine

Size (with

support)

L: 1100mm

W: 550mm

H: 1498mm

LP7609

LP7627R

C2 Fanfold

Kraft Paper

C2 Fanfold

50% Recycled

Weight: 90gsm

Weight: 70gsm

L: 300m

L: 360m

W: 760mm

W: 760mm

Heavy duty pad protection for large-scale operations

Protective & Void Fill

10

hazel4d.com

Inbubble protective paper machine

Replacing traditional plastic bubble wrap, the

Inbubble produces cost-effective and recyclable

paper protection precisely when needed.

Flat kraft paper is fed through the machine which

turns the paper into effective cushioning and

protection at the point of despatch.

Recycle

User-friendly

Simple & easy to use with

an LED touchscreen

Sustainable protection

Uses recyclable kraft paper for the

right unboxing experience

Versatile

Manual and auto modes

with adjustable speeds

Cost-effective

Economic solution for effective

product protection

Machine spec:

Paper spec:

Feed Speed

12m/min

Voltage

100-240v

Weight

28KG

Power

200W

LPB5008

Embossed IB500 Paper 1 Ply

Weight: 80gsm

L: 500m

W: 500mm

Product code: LPB5

Paper’s on-demand alternative to bubble wrap

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