Hazel 4D
Protective & Void fill
Paper Void Fill & Cushioning Systems··········································· 4
Paper Protection····························································· 10
Cardboard Shredders························································· 14
Plastic Void Fill & Cushioning Systems········································· 16
Bubble Wrap & Loose Fill ····················································· 23
Edge & Corner Protection····················································· 25
Protective
& Void fill
Protective & Void Fill
hazel4d.com
Protecting Goods in Transit
Our protective packaging and void fill solutions will keep your products
safe in transit, save you money and reduce your packaging’s impact on the
environment. With complete paper and plastic solutions, from air pillows
to paper cushioning, we will truly optimise your protective packaging.
Get it right and you will
•
Ensure neatly packed product protection
•
Remove unnecessary weight from
packages
•
Keep shipping and packaging costs low
•
Appeal to your buyers’ needs and
improve their purchasing experience
• Pack speed - increase boxes filled
per hour
• Carbon footprint - minimise your
carbon impact per box
• Product protection - guarantee safe
delivery
• Recycled content - switch to recycled
materials
• Plastic free - make simple switches to
paper alternatives
• Reduce costs - understand your total
shipping price and minimise your cost
per box
What’s your
biggest driver?
Depending on what you pack and ship,
empty spaces can be filled in several ways.
Making the right choice is important, as
fewer damaged packages mean more happy
customers and lower return costs.
However, void fill is normally one of the
biggest sources of packaging waste. Getting
the right solution for your products and
packaging operations is therefore a huge
opportunity for cost savings, efficiency
improvements and minimising your
environmental impact.
Picking the
right Void Fill
Protective & Void fill
hazel4d.com
Paper systems
If paper is your void fill choice, we’ll deliver efficient and simple to use solutions.
We’ve got systems that help you pack more boxes per hour or minimise the paper
usage per box, all while maintaining operational reliability. Our cushioning,
padding, and filling options offer protection for products of all fragilities and
weights, ensuring safe transit for every item.
A Solution for
every requirement
For paper systems in particular, using the right packing techniques is key to minimising
usage whilst protecting your products. Utilise our technical expertise and onsite
support to see how the right training and processes can make a huge impact on product
protection and your bottom line.
Book A void Fill Packaging Consultation
Do you have heavy, valuable equipment to protect?
Our pad systems will cushion and brace products to
prevent them from shifting during transit.
See pages 58 - 59
Do you need to wrap awkward, fragile home
furnishings?
Our paper protection options are perfect for wrapping
products to prevent surface damage. See pages 60-61
Do you ship high volumes of lightweight products?
Our fill systems dispense at very high rates and are
simple to use, ideal for many ecommerce requirements.
See pages 56 - 57
Protective & Void Fill
hazel4d.com
The F1 system fills carton voids rapidly and
is ideal for light loads. It is one of the highest
output systems available. Despite this it remains
very quiet during operation and its long lifespan
blade and low jam rate design ensure precise and
reliable cutting.
The processed paper produces a decorative packaging
system, that meets the consumer demand for easy to
recycle and plastic-free product protection.
LAF1 paper void filL System
Machine spec:
Paper spec:
Reliable
Jam rate & cut failure <0.5%
Low maintenance
Long lifespan blade
Feed Speed
120m/min
Cutting
Speed
50 times/min
Voltage
100-240v
Weight
Head: 17KG,
Stand: 19KG
Power
150W
Cushioning
Paper Length
0.25-4.5m
Machine Size
Head: (L) 684 x (W)
452 x (H) 352mm
Stand: (L) 665 x
(W) 665 x (H) 1450-
1850mm
LP3805
LP3807R
F1/C1 Fanfold
Kraft Paper
F1/C1 Fanfold
50% Recycled
Weight: 50gsm
Weight: 70gsm
L: 500m
L: 360m
W: 380mm
W: 380mm
Fast filling for high volume shipping
Efficient
High performance with thin fanfold paper
High speed
Output up to 120m/min
F1 & V1 Desk Stand
F1 & V1 Swivel Arm
Product Code: LADS
The desk stand is
designed for seamless
integration with packing
benches, optimizing
workspace efficiency.
Product Code: LASA
Swivel arm allows for
seamless integration into
existing packing lines,
offering flexibility and
enhanced mobility.
Protective & Void fill
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F1 & V1 Desk Stand
F1 & V1 Swivel Arm
Product Code: LADS
The desk stand is
designed for seamless
integration with packing
benches, optimizing
workspace efficiency.
Product Code: LASA
Swivel arm allows for
seamless integration into
existing packing lines,
offering flexibility and
enhanced mobility.
The V1 offers high filling efficiency with a dual-
direction fold, maintenance-free operation, and
easy usability. The patented “V” shape design is
glue-free.
Simple, intelligent programming combined with its
compact size makes it suitable for various packing
operations. The V1 is ideal for void-fill and light-to-
medium load applications.
LAV1 paper void fill System
Machine spec:
Paper spec:
Feed Speed
45m/min
Cutting Speed
100-240v
Voltage
Head: 17KG,
Stand: 19KG
Weight
150W
Power
0.5-5m
Machine
Size (with
support)
Head: (L) 518 x (W)
330 x (H) 410mm
Stand: (L) 665 x
(W) 665 x (H) 1500
-1900mm
LP1907R
V1 Fanfold 1 Ply Paper
50% Recycled
Weight: 70gsm
L: 500m
W: 190mm
Lower paper usage
Patented “V” shape for
saving paper consumption
Efficient
High-speed dual-direction fold
Adjustable
Stand height and angle
Low maintenance
With blade free design
Efficient filling to minimise paper usage
Protective & Void Fill
hazel4d.com
The C1 system is a compact and efficient paper
cushioning system. It processes the same paper
options as the F1 machine and therefore gives the
opportunity to combine a pad and fill system with
one consumable. It can be used with a single or
double paper stack, giving the option of a single
or two ply pad for additional strength.
It can be used with a single or double paper stack,
giving the option of a single or two ply pad for
additional strength. C1 converts kraft paper into
a 3D crimped shape providing excellent shock and
vibration resistance for fragile and heavy items. Pad
width of approximately 10-12cm.
LAc1 paper Pad System
Machine spec:
Paper spec:
Less Paper
Convert paper up to 70x original volume
High Strength
Firm knitting structure for
additional 3D strength
Intelligent
One touch jam clearance, easy loading
Feed Speed
36m/min
Cutting Speed
80 times/min
Voltage
100-240v
Weight
Head: 45KG,
Stand: 27.5KG
Power
350W
Machine
Size (with
support)
L: 1103mm
W: 540mm
H: 1411mm
LP3805
LP3807R
F1/C1 Fanfold
Kraft Paper
F1/C1 Fanfold
50% Recycled
Weight: 50gsm
Weight: 70gsm
L: 500m
L: 360m
W: 380mm
W: 380mm
Versatile pad protection for heavy or fragile items
Protective & Void fill
hazel4d.com
The C2 system produces a wide paper pad with a
very high speed output. It is therefore capable
of delivering an incredibly high volume of paper
cushioning per minute.
The pad width is wider than the C1 machine at 16cm-
18cm and therefore provides robust padding for
heavy and large items in medium to large boxes. C2
uses pre-folded kraft paper to create a single-ply pad
structure.
LAc2 paper Pad System
Machine spec:
Paper Spec:
Flexible
Adjustable padding width,
high & low speed output
Reliable
High speed blade & jam-free design
High Strength
Highest cushion & support
strength on the market
Feed Speed
60m/min
Cutting Speed
80 times/min
Voltage
100-240v
Weight
Head: 52KG,
Stand: 34KG
Power
1000W
Machine
Size (with
support)
L: 1100mm
W: 550mm
H: 1498mm
LP7609
LP7627R
C2 Fanfold
Kraft Paper
C2 Fanfold
50% Recycled
Weight: 90gsm
Weight: 70gsm
L: 300m
L: 360m
W: 760mm
W: 760mm
Heavy duty pad protection for large-scale operations
C2 Winder Cart
C2 Under-desk Cart
C2 Endless Pallet
Product Code: LAC2-E
The endless pallet
uses fanfolded paper
to support continuous
high-volume operation
without frequent
changeovers.
Product Code: LACR200
Works with LAC2-E to
coil pad paper designed
for heavy-duty goods,
offering maximum
protection.
Product Code: LAC2-C
Under-desk cart
designed to maximise
workspace efficiency
by conserving valuable
bench space in
packaging operations.
Protective & Void Fill
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Replacing traditional plastic bubble wrap, the Inbubble
produces cost-effective and recyclable paper protection
precisely when needed.
Flat kraft paper is fed through the machine which turns the
paper into effective cushioning and protection at the point
of despatch.
Machine spec:
Paper spec:
Product Code
LPB5
Feed Speed
12m/min
Voltage
100-240v
Weight
28KG
Power
200W
LPB5008
Embossed IB500 Paper 1 Ply
Weight: 80gsm
L: 500m
W: 500mm
Paper’s on-demand alternative
to bubble wrap
honeycomb system
Our honeycomb wrap provides an efficient way of wrapping and bracing product – using honeycomb
kraft that is recycled, recyclable and reusable.
The space saving paper dispenser is super quick and easy to load and use, with a constant unfold force, and
easy-to-tear material which self-stacks without tape. With an optional interleaf to protect product surface,
it combines excellent product protection and neat appearance to deliver first rate brand presentation.
Dispenser Type
Stock Code
Single Roll Dispenser
LPHMS
Multi Roll Dispenser
LPHMM
Dispenser Type
Stock Code
Multi Roll Automatic Dispenser
LPHA
Paper Type
Dimensions
Weight
Stock Code
White Tissue Paper
300mm x 840M
70 gsm
LWP20INT
Honeycomb Kraft Paper
500mm x 250M
80 gsm
LWP80HEX
Type
Dimensions
Stock Code
Honeycomb Kraft Paper
500mm x 160m
LPHEXBOX
Honeycomb & Tissue Paper
500mm
LPHEXTISB
A flexible, easy-load and fast dispenser that dramatically reduces wrap
and pack time. No electricity needed.
The paper is packed in a convenient dispenser box for both portable use
and smaller volume applications, making it easy to pull out the desired
length of material without a machine.
An electric, automatic dispenser that dramatically reduces wrap
and pack time.
Easy to tear, and die cut at an angle to optimise product protection.
Manual Honeycomb Paper Dispenser
Honeycomb Kraft Paper in a Box
Multi Roll Automatic Honeycomb Paper Dispenser
Honeycomb Kraft Paper & White Tissue Liner
Recycle
Impactful paper protection
Recycle
Recycled
Content
50
Recycled
Content
50
inbubble protective
paper machine
Protective & Void fill
11
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The Boxer® recycled paper roll
Made of recycled paper, The Boxer® is a simple, no-
fuss void fill solution ideal for cushioning products
and preventing damages in transit.
It’s an affordable alternative to bubble wrap and
much neater than using loose fill. The clever, compact
design means the paper is easy to dispense and the
handles make the box easy to move to different
packing stations.
It’s also available unboxed so you can use the paper
roll with your own dispensing system.
Manual Roll Dispensers: With adjustable height
options, locakable castors, swivel and tilt head
settings, the manual roll dispensers are extremely
easy to use and flexible for your workplace.
Type
Roll Size
GSM
Stock Code
Boxed
350 mm x 450 m
80
TBH4D
Unboxed
350 mm x 450 m
TBH4DB
Recycle
100
Recycled
Content
Manual Roll Dispenser - Standing
Manual Roll Dispenser - Desk Mounted
Product Code: LABXF
Product Code: LABXD
Protective & Void Fill
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HSM PROFIPACK
CARDBOARD Shredders
Immediately economical
and profitable
Short delivery time
High throughput capacity
From waste to packaging material.
The packaging machines are a brilliant solution for all shipping and storage
areas. They perforate used cardboard or bolster it up and make universally usable
packaging material which is as good as new.
This saves costs and, at the same time, is a sensible and practical contribution
to environmental protection.
Sustainable solution, convert
waste to packaging material
Quality German
Engineering
• 3 year warranty
• Optional 2 year additional
warranty
• High user safety
• Easy installation
• Stocked & serviced from
the UK
• Trial before you buy
• 3 phase machine option
Use with HSM425A Dust
Extractor for the efficient
removal of dust and
cardboard particles.
Product code: HSM425
(230V), HSM 425P (400V)
Protective & Void fill
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Product
Code
Intake
Width
Cardboard
Thickness
Speed
Voltage
Machine
Weight
Throughput
Noise Level
HSM425
425 mm
Up to 3
layers
170 mm/s
220-230 V
160 kg
80 kg/hr
6.8 m3/hr
62 db
HSM425P
425 mm
Up to 3
layers
200 mm/s
400V
181 kg
120 kg/hr
10.1 m3/hr
64 db
This powerful stand-alone cardboard shredder can process
up to 3 layers of cardboard. The efficient motor allows for
continuous operation and the hardened solid steel cutters
can withstand box staples.
With adjustable feed-in speed, cushioning volume and
width, you can easily produce made-to-measure void fill.
The castors and parking brake make it easy to move around
your warehouse.
425
•
Fully flexible feed in
•
Turbo function
•
User safety with emergency off switch
•
Commercial or industrial use
•
1 hour and a half at a time
425P
•
Maximum cut speed for higher
throughput
•
Intensive commercial or industrial use
•
3 phase supply
•
8 hours solid no stopping
W x D x H: 770 x 611 x 1040 mm
HSM PROFIPACK C400
CARDBOARD SHREDDER
Product
Code
Intake
Width
Cardboard
Thickness
Speed
Voltage
Machine
Weight
Throughput
Noise Level
HSM400
415 mm
1 layer
135 mm/s
230 V
47 kg
50 kg/hr
4.6 m3/hr
70 db
Ideal for smaller operations
This portable desktop cardboard shredder is small
but powerful and is perfect for use on packing
benches. Inccludes a non-slip stand and integrated
turbo function.
W x D x H: 610 x 395 x 375 mm
HSM PROFIPACK CARDBOARD SHREDDER
Ideal for larger operations
Protective & Void Fill
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These corrugated paper rolls provide excellent cushioning for products
in transit.
Low cost and lightweight, the paper is smooth on one side and fluted on
the other. It’s ideal for using as void fill in parcels.
Ecorap Corrugated Paper Rolls
Size (W x L)
Stock Code
300 mm x 75 m
CR300
450 mm x 75 m
CR450
600 mm x 75 m
CR600
650 mm x 75 m
CR650
750 mm x 75 m
CR750
900 mm x 75 m
CR900
1000 mm x 75 m
CR1000
1200 mm x 75 m
CR1200
1500 mm x 75 m
CR1500
100% recycled paper with high density flute
to protect your products from damage.
Excellent Cushioning
Recycle
Recycled
Content
100
Economical and recycled wrapping paper used for all general wrapping
applications.
Often used as void fill or for bracing in cartons.
Recycled kraft paper supplied in individual sheets.
Used for wrapping and protecting fragile items.
Kraft Paper Rolls
Kraft Paper Sheets
Tissue Paper
Type
Size (W x L)
GSM
Stock Code
Imitation
500 mm x 300 m
70
MFK500
500 mm x 175 m
85
MFK50080
600 mm x 250 m
70
MFK600
750 mm x 250 m
70
MFK750
900 mm x 250 m
70
MFK900
1150 mm x 200 m
85
MFK115090
Type
Size (mm)
Pack
GSM
Stock Code
Imitation Kraft Sheets
30% recycled
750 x 1150
50 sheets
70
MFK7501150
Pure Kraft
100% recycled
900 x 1150
(lapped)
1 Ream
(500 sheets)
88
PKS90088
Type
Size (mm)
Pack Size
Colour
Stock Code
Acid Free
375 x 500
White
TS375W1
Acid Free 16 gsm
500 x 750
500 sheets
TS500AFW
Other sizes available
as a special order
Recycle
Recycled
Content
30
Recycle
Recycled
Content
30
Recycle
Recycled
Content
Protective & Void fill
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Machine compatibility
plastic Void fill&
cushioning Systems
We like to keep packaging simple. That’s why
most of our film range has been designed
to work with both our Starter and Business
Class machines. This gives you greater
flexibility in your packing operations and
means that if your protection and void fill
requirements change, your machine doesn’t
need to.
Our higher output Industrial Class machines
have specialist films that work just with
them, to deliver optimum performance.
If you need these solutions, get in touch
to speak to our Packaging Consultants.
Plastic void fill and air cushion systems offer lightweight, durable cushioning
for all product types.
They’re versatile and space-efficient by producing void fill volume at the point
of shipment. A small film roll can produce huge volumes of protective packaging
as, once inflated, they are generally around 99% air. They’re easy to use and
simple to integrate into existing packaging lines.
Plastic film systems are
especially effective for
B2B companies.
Our combination of films
and machines offer a
flexible solution for
every requirement.
They’re great for filling
large voids due to their
low weight and cost-
effectiveness.
Film
Machine
Starter Business Industrial Class
Film Code
Type
LAS1
LAB1
LAIP
LAIC
LAPR2120
Pillow
LAPR2175
Pillow
LAPR2065NT
Pillow
LAP4120
Pillow
LACR427
Cushion
LACR433
Cushion
LACN833
Cushion
LAPP2175
Paper
Pillow
LAPP4140
Paper
Pillow
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Type
Pillow Size (mm)
Roll Length
Stock Code
Pillow
400 x 120
450 m
LAP4120
Type
Pillow Size (mm)
Roll Length
Stock Code
50% Recycled
Pillow Film
200 x 65
800 m
LAPR2065NT
200 x 120
LAPR2120
200 x 175
LAPR2175
LockedAir™ Films
Pillow film
50% recycled Content
Recycled
Content
50
We also offer tube films: Ideal for lining the sides of cartons, these films provide added protection without taking
up too much space. A great option for replacing the air column bags regularly used for products like glassware.
Perfect for filling gaps to stabilise and protect products, pillow films are
designed primarily for void fill use.
These films are highly efficient at filling empty spaces in cartons with
very low film usage. They create high void fill volumes per kg of plastic
and are available in different pillow sizes to suit different void fill sizes.
Type
Film Size (mm)
Roll Length
Stock Code
PA-PE Nylon Cushion
800 x 330
110 m
LACN833
Type
Film Size (mm)
Roll Length
Stock Code
50% Recycled
Cushion Film
400 x 330
450 m
LACR433
Type
Film Size (mm)
Roll Length
Stock Code
50% Recycled
16 Chamber Film
400 x 330
450 m
LACR427
cushion Film
50% recycled content
High-performance film generally used for protecting heavier products
or those capable of puncturing the standard range.
This film has elongated bubbles instead of the round version found on
our standard cushion films. It therefore produces more volume per kg of
plastic and provides a solution inbetween the standard cushion and film
options.
Recycled
Content
50
Recycled
Content
50
Similar to extra-large bubble wrap, cushion film is ideal for wrapping
products to absorb impacts and avoid surface scratching. Comprised of
round bubbles, the inflated product produces a high volume of product
protection from a small roll of film.
Nylon cushion Film
16 Chamber cushion Film
50% recycled content
Our recycled content films are comprised of 50%
post consumer waste.
PCR materials come from end-user waste that has
been collected and recycled, unlike Post-Industrial
Recyclate (PIR), where the material is derived from
industrial waste.
Protective & Void fill
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Type
Pillow Size (mm)
Roll Length
Stock Code
Paper Pillow Film
(100gsm)
220 x 175
220 m
LAPP2175
400 x 140
LAPP4140
LockedAir™ Paper Films
Paper Pillow film
As an alternative to plastic air film, it consists of recycled paper
and compostable sealing layer, which reduce your plastic usage and
simultaneously maintains high performance. Due to the availability
of different sizes, it provides reliable protection for a range of products.
LockedAir™ pillows are perfect for e-commerce, filling gaps and
providing a cushioned layer to protect products in transit.
Reduce plastic usage
Alternative to plastic-based
cushioning
Made from recycled paper
Forest Stewardship Council®
(FSC®) certified mix paper
Compatible with
LockedAir™ machines
High performance
Reliable protection
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Feed Speed
8m/min
Voltage
220v
Weight
8.8KG
Power
350W
Machine Size
L: 300mm
W: 360mm
H: 345mm
Max Film Width
400mm
LockedAir™ Starter Class machines are designed
for low-medium volume users. They have a smaller
output than the rest of the range, but are also
lower in cost.
As with our more powerful Business Class machine,
it is suitable for processing pillow, cushion and tube
films so they still provide a flexible void fill solution.
LAS1 starter class machine
Machine spec:
compatible with:
Versatile
Compatible with different film
materials, shapes and sizes
High-precision
temperature control
Cost-effective
Multi-function
Pillow, cushion & tube films
Product Code
Description
LACR433
50% Recycled
Cushion Film
LACR427
50% Recycled
Chamber Film
LAP4120,
LAP2120D
Pillow Film
LAPR2065NT,
LAPR2120,
LAPR2175
50% Recycled
Pillow Film
Simple and economical for low-medium usage
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Feed Speed
18m/min
Voltage
100-240v
Weight
9KG
Power
350W
Machine Size
L: 300mm
W: 360mm
H: 345mm
Max Film Width
800mm
LockedAir™ Business Class machines are ideal
for busy warehouses or ecommerce distribution
centres where a high volume of void fill is needed.
The machines are compatible with LockedAir™
accessories, like the winder cart and overhead
automation systems.
LAB1 Business class machine
Machine spec:
compatible with:
Reliable
Sealing yield of 99.94% - no leakage
Versatile
Compatible with different film
materials, shapes and sizes
Multi-function
Pillow, cushion & tube films
High speed output
18m/min
Saving space
Portable and perfect to
integrate in your pack station
Product Code
Description
LACN833
Cushion Film
LACR433
50% Recycled
Cushion Film
LACR427
50% Recycled
Chamber Film
LAP4120,
LAP2120D
Pillow Film
LAPR2065NT,
LAPR2120,
LAPR2175
50% Recycled
Pillow Film
LAPP2175,
LAPP4140
Paper
Pillow Film
Versatile, reliable & efficient, the perfect all rounder
LockedAir Automatic Air
Cushion Film Separator
for LAB1
Product Code: LAET400
The system supports the filling of air
cushions by dispensing separated
sheets at customised lengths.
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Feed Speed
25m/min
Voltage
200-240v
Weight
22KG
Power
450W
Machine Size
L: 578mm
W: 445mm
H: 506mm
Max Film Width
800mm
A specialist industrial class machine designed for
cushion production only.It delivers the fastest
cushion output at 25m/min.
Designed with an internal air pump, it offers very
high inflation and therefore can be paired effectively
with our high performance PE-PA film. This is ideal
for protecting heavy or irregularly shaped products
due to its very low level of air permeability and
increased strength against PE only films.
LAIC industrial class
air Cushion machine
High quality
Superior heating technology
for wrinkle free sealing
Efficient
25m/min speed
Perfect sealing
With adaptive temperature
control system
Reliable
Brushless motor for long lifespan
Machine spec:
compatible with:
Specialist cushion system for optimum output
Description
Bespoke roll
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Feed Speed
30m/min
Voltage
100-240v
Weight
19KG
Power
350W
Machine Size
L: 536mm
W: 355mm
H: 335mm
Max Film Width
300mm
A specialist industrial class machine designed
for pillow production only. It delivers the fastest
pillow output at 30m/min.
This extremely high performance machine includes
advanced heat sealing technology and can support
different levels of logistics systems with high
efficiency. It is suited to businesses with high
volume requirements and products that require
increased level of protection.
LAIP industrial class
air pillow machine
Machine spec:
compatible with:
Product Code
Description
LAPR2125
30% Recycled
Pillow Film
Versatile
Three operating modes
High speed output
30m/min
Specialist pillow system for optimum output
High quality
Superior heating technology
for wrinkle-free sealing
Perfect sealing
With adaptive temperature control system